🏭 Industrial Compressors
Compressed Air Fleet Optimization
OPC-UAModbus TCPElektronikon
Total Power166 kW
Optimized171.7 kW
Annual Savings€-8,932
Leak Cost€324/yr
System pressure
Reduction possiblePressure Band
7.5 bar
Target: 7 bar
🟢 Optimal🟡 Reducible
Air flow
Supply vs Demand
Total Capacity35 m³/min
Current Demand28.4 m³/min
Leak Estimate0.4 m³/min
Utilization81%
⚠ Estimated 0.4 m³/min leakage = €324/year wasted
Efficiency
Fleet Performance
Specific Power
5.85
kW/m³/min
Optimal
6.04
kW/m³/min
Wasted Energy
-3.41%
Load/Unload Ratio
0.75
Fleet
Compressor Units
Atlas Copco GA90 VSD
vsd
Power: 62 kW
Pressure: 7.5 bar
Flow: 10.5 m³/min
Runtime: 18.5k h
Atlas Copco GA55
fixed-speed
Power: 55 kW
Pressure: 7.5 bar
Flow: 9.8 m³/min
Runtime: 32.0k h
Atlas Copco GA37
fixed-speed
Power: 37 kW
Pressure: 7.4 bar
Flow: 6.3 m³/min
Runtime: 45.0k h
Atlas Copco GA22
fixed-speed
Power: 12 kW
Pressure: 7.3 bar
Flow: 1.8 m³/min
Runtime: 28.0k h
Demo scenario: 4-unit Atlas Copco fleet (1 VSD + 3 fixed-speed) serving an automotive production line. Real deployments connect via OPC-UA/Modbus to Elektronikon controllers.